4 In 1 Fully Integrated Protection

The NEW Powercap Infinity PAPR (Powered Air Purifying Respiratory) - a fully integrated TH3 powered air respirator offering 4 of the highest levels of protection in one intuitive head mounted unit. Giving the wearer complete above the neck 4 in 1 protection. PowerCap Infinity, the perfect choice for many industries where dust poses a great danger to health. The unit provides the very latest in Powered Air Purifying Respiratory technology, combining decades of innovation from JSP in the fields of respiratory, head, eye and face protection.

Important Points

1. Head Protection

The EVO 5 Olympus industrial safety helmet combines a super strong ABS shell designed for superior all day protection with the comfort benefits of the Evolution 3D-Adjustment harness system. The EVO5 Olympus passes all of the relevant international industrial safety helmet standards.

2. High Efficiency Filters

The high capacity HEPA filters coupled with the aerodynamically optimised pre-filter covers ensure that PowerCap Infinity delivers 160 litres per minute of clean air to the user with maximum battery efficiency. Filters can be effortessly replaced using an intuitive quick-change bayonet system.

3. Panoramic Impact Visor

The optical class 1 visor conforms to EN166.B offering impact protection at speeds of up to 270mph (tested using a 6mm steel ball bearing). The visor has a replaceable peel-off visor protector to prolong it's life which can be purchased seperately.

Research Develop & Test

The PowerCap Infinity has been designed by the JSP R&D team, inspired by feedback received from workers who regularly have to wear Powered Air Purifying Respirators (PAPR). The goal was to fully understand the issues these users face and to develop a unit that performs above and beyond any other unit on the market.

Research

During the initial research period we found that wearers of some existing units reported that they were heavy, would underperform when under pressure and have unclear, complex warning systems. A common theme reported by users was heat build-up and restriction of movement when wearing a waist mounted filter unit. It became clear that a fully integrated solution was needed, combining head, eye, face, respiratory and hearing protection into one self-contained powered unit.

Develop

JSP began developing a modular system with the knowledge that the constituent parts must not only seamlessly integrate, but also be simple to disassemble for ease of maintenance. Battery technologies were analysed and tested to find the most efficient output performance. Varying grades of filtration material were assessed to find the most highly efficient, low resistance filtration media.

The unit had to be smart; Powercap Infinity measures air temperature, orientation, battery voltage, motor currents, exhaust pressure, plenum pressure and remaining battery charge twice per second to deliver real time information on performance status. As part of extensive developmental testing, JSP worked in partnership with leading motorsport fluid dynamicists. Using advanced computational fluid dynamics, JSP engineers were able to fine tune the unit and maximise the airflow.

Test

With the initial development complete, JSP had to be sure an advanced prototype would perform and embarked on a rigorous and time consuming testing process. With airflow control a priority the motor's drive control algorithms were optimised. Wearer trials were conducted with the feedback used to ensure the airstreams were channelled comfortably around the face. Hundreds of hours of human treadmill tests were conducted in a purpose built salt dust challenge chamber to optimise mass, balance and sealing elements. Finally extensive user trials were conducted, putting the Powercap Infinity to the test in a variety of harsh conditions.

Powerful Twin Turbo Performance

Designed from the ground up to deliver unrivalled performace. PowerCap Infinity is fully loaded with performance enhancing technology, neatly packaged into a single head top unit eliminating the need for cumbersome / restrictive waist mounted units and hoses.

Optimal Twin Turbo Air Flow

For prolonged user comfort it is important to control the movement of air inside the respirator. JSP, in partnership with leading motorsport aero dynamicists used computational fluid dynamics to develop a highly efficient twin impeller system. The patented Twin Turbo Technology controls the airflow through the headtop to maximise user comfort and optimise energy efficiency. Real time diagnostics ensure that the twin impeller motor unit delivers the optimum level of airflow depending on the wearer's demands and regulates the intake the internal pressure delivering a minimum of 160 litres a minute of filtered clean air.

Smart PPE

Real time diagnostics monitor the system and the wearer twice per second, giving the user accurate, dynamic feedback. Periods of high respiratory demand are monitored and catered for by constantly maintaining a positive pressure inside the respirator. Feedback is given on battery and filter condition via the heads up display and audible notifications.

TH3 Performace

PowerCap Infinity offers respiratory protection to TH3, with a Nominal Protection Factor of 500 (UK APF 30). TH3 is the highest possible rating in the EN 12491:1998 + A2:2008 standard.

Perfect Fit to Combat Dust

Dust in the workplace is a significant issue. The latest HSE figures (2017) show that 18,000 new cases of work related respiratory disease were diagnosed. A significant proportion of these were the result of exposure to silica. While the problem is widely acknowledged and use of respiratory equipment is high, it is often not suitable for the person or the environment it is being used in.

No Need to Face Fit Test

Suitability of tight fitting filtering RPE is assessed by face fit testing, in many cases this is not done or there are errors in the test carried out or the susequent use of equipment. One of the biggest factors is facial hair. The HSE issued a number of reports showing the results of fit testing for individuals with varying degrees of facial hair. JSP have carried out a number of tests and found, like the HSE, that a tight fitting mask works very well when the wearer is clean shaven but performance levels drop quickly when the user has facial har. PowerCap Infinity removes the need for fit testing, ensuring that a high volume of clean air is delivered to the breathing zone giving a high level of protection.

Suitable Applications

Unsuitable Applications

Minimal Maintenance

PowerCap Infinity has been developed as a modular system, making it easy to disassemble and reassemble for ease of cleaning and maintnenance. To ensure the optimal performance of PowerCap Infinity it is important that maintenance is carried out on a regular basis.

The main components can be cleaned down with a damp cloth or brush. Care needs to be taken with the visor, it should not be wiped with a damp cloth as this could lead to scratching, but should be rinsed under running water. The face seal can be easily removed for machine washing with a mild detergent at 30°C.

Pre-filters will need changing more frequently followed by the high efficiency filter. The smart technology embedded in PowerCap Infinity will identify when the filters are blocked and need changing, however as a general guide pre-filters should be changed daily and filters weekly. The visor and skirt are parts that will also need periodic replacement. All parts are available as indicated in the replacment parts table below.

Technical Specification

PowerCap Infinity has been developed with many international directives and standards in mind, not just performance ones but also environmental ones:

The Waste Electrical and Electronic Equipment Directive (WEEE Directive) that sets collection, recycling and recovery targets for all types of electrical goods to ensure that the unit can be broken down at its end of life and recycled as easily as possible.

The requirements of REACH, the European Union regulation concerning the Registration, Evaluation, Authorisation and restriction of Chemicals to ensure that all parts of the PowerCap Infinity, particularly those parts in long term contact with the wearer are innocuous and not likely to cause any adverse reactions.

The Restriction of Hazardous Substances directive restricts the use of hazardous materials in the manufacture of electronic and electrical equipment, these are lead (Pb), Cadmium (Cd) and Mercury.

Batteries are often referred to as "UL compliant", a term that covers a number of standards that have been developed to ensure batteries, such as the PowerCap Infinity PowerBox2 are designed to have clear labelling and protection against short circuiting, among other aspects, to promote safer carriage of the batteries.

Standards and Specifications List

Respiratory Protection

EN12941

European standard for powered filtering respiratory devices incorporating a helmet or hood.

TH3P R SL

Indicates a 99.8% efficiency for protection against particle - solids & ligquids with an APF 40 - reusable.

Head Protection

EN397

European standard number for industrial safety helmets.

LD

The helmet will provide some protection from lateral compressive loads.

MM

The helmet will provide some protection against molten metal splash.

Eye & Face Protection

EN166

European standard for protective eyewear

1

Optical quality (high)

B

Protection against medium energy impact against high speed particles

Optional Hearing Protection Standard

EN352-3

European standard for helmet mounted hearing protection

PowerCap Infinity General Performance & Statistics

Weight

1200g

Head size range

53-63cm The size range of the helmet, head circumference.

Battery type

Rechargeable Lithium-ion 3.6V, 5.2Ah, 18.72 Wh. Expected life of 500 cycles when charged, stored and used in accordance with the user instructions.

Battery run time

8 Hours

Battery charge time

8 hours to fully charge

Additional Information

RFID Technology

Each PowerCap Infinity unit is fitted with a radio frequency identification device (RFID) tag. The RFID tag can be scanned using a mobile phone or scanner to add PowerCap Infinity to an asset management system such as JSPCheck.

Asset Management

Used for easy, instant inventory control and in-field inspections. Manage your documentation and reports by tracking PPE, tools and equipment online.

Inpsection & Compliance

Precise data gathering for improved compliance, automate, retain and retrieve product and training documentation instantly.